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Hazards of lithium batteries

As the energy industry is growing and diversifying, so are its needs—and lithium batteries meet many of them. Their high energy density provides larger and longer-lasting amounts of energy than other batteries.  Despite their common use in various consumer and industry products, lithium batteries still pose several hazards, primarily fires and explosions.

Due to their high energy density, explosions and fires from lithium batteries are rapid, intense and can result in violent releases of stored energy. These fires can also be made worse by thermal runaway or the production of dangerous gases and chemicals.

Thermal runaway occurs when heat generated by a battery's internal processes create a feedback loop of further heat generation that rapidly raises temperatures, causing explosions.

These combustions can create hazardous gases, such as carbon monoxide, carbon dioxide, hydrogen fluoride and phosphorus pentafluoride, as well as other volatile organic compounds.

  • Computers, laptops and backup UPS systems
  • Downhole tools (e.g. Measurement While Drilling, Rotary Steerable Systems, wireline logging tools)
  • Security cameras
  • Smart ID tags on rental equipment
  • Gas detection sensors and systems
  • Portable power tools
  • Wireless geophones
  • Powered mobile work site equipment (e.g. forklifts, mobile elevating work platforms)
  • Emergency lighting, signal devices and power systems
  • Facility backup systems

Employers should consider the following:

  • Do hazard assessments assess potential fires and explosions where lithium batteries are used or in proximity to equipment and work processes?
  • Have employees working with or near lithium batteries been appropriately trained on the hazards?
  • Are manufacturer instructions for use and disposal of lithium batteries followed accurately?


Emergency drills or tabletop exercises are another option employers can use to train their workforce and test their emergency response procedures.

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